Important Factors for Choosing a Case Erector

September 18, 2023 09:18 AM
Important Factors for Choosing a Case Erector

Case erectors automatically form and fold cardboard boxes, then seal the bottoms. The right case erector for your business can enhance packaging efficiency, consistency, and accuracy to help your business save on costs.

Add a case erector to your packaging line to meet your current and future operational needs. Learn more about important factors for choosing a case erector to make the most effective investment.


Case Dimensions

Ensure you choose a case erector machine that is compatible with your box sizes and designs. Most case erectors have a defined minimum and maximum dimension limit for the box’s length, width, and depth.


Most packaging equipment manufacturers design case erectors to handle Regular Slotted Cases (RSCs), also called Knock Down (KD) cases. However, if you’re using another type of case with different dividers, flaps, or specialized closures, you may need another type of case erector.


Tip: Pay Attention to the Changeover Method

If your machine must accommodate different packaging formats, pay attention to the case erectors’ changeover methods. A changeover is the process of adjusting the machine’s parameters. Some case erectors offer quick and tool-free changeovers for easier transitioning between products.


Sealing Method

Another important factor for choosing a case erector is the seal type. The two main sealing methods are adhesive tape and hot melt adhesive. You can use tape for slower, intermittent case erecting, while hot melt accommodates higher speeds.

Compare the machine cost, material cost, and performance of tape and hot melt adhesive to determine the best sealing method for your enterprise. The ideal case erector will have features that maximize the reliability of the seal type. For example, PackSmart’s BEL 151 Semi-Automatic Bottom-Only Case Tape Sealer applies minimal stress on the tape’s edges to prevent snapping.


Production Volume and Desired Speed

Case erectors operate at various speeds, from low-output models suitable for small businesses to high-speed units for large-scale manufacturing. Evaluate your production requirements to choose a machine that meets your demands.


In general, purchasing a case erector that handles 10 to 15 percent more cases per minute than you currently process is a good idea. The added cushion helps manage future growth without needing to buy more machinery.


Maintenance and Reliability

Finally, compare maintenance requirements and reliability ratings between case erector models. A case erector is one of the simplest packaging machines, but it still requires upkeep to ensure smooth operation.


Choose a case erector from a reputable supplier. They can help you understand your equipment and provide you with access to spare parts for routine care. Machine training will help ensure the proper setup and handling of your equipment, such as adjusting case parameters and maintaining the sealing system.


Consider case dimensions, sealing requirements, and production volume to find a machine compatible with your packaging line. Also, research the maintenance requirements for prospective case erectors to understand the type and frequency of necessary care. Shop with PackSmart today for case erectors that form and seal boxes quickly and accurately.